The PLJY109-500 Full Automatic Air Filter Diamond Mesh Spiral Pipe Center Crimping Machine is a high-precision engineering solution designed for the rigorous demands of modern automotive and industrial filtration manufacturing. By integrating advanced automated feeding, crimping, and unloading processes, this machine ensures that diamond mesh spiral pipes are formed with absolute structural integrity, providing the essential mechanical support required for high-efficiency air filters.
Engineered for versatility and stability, the PLJY109-500 allows manufacturers to rapidly adjust pipe diameters and cutting lengths to meet diverse product specifications. Utilizing an intelligent computer control system, it minimizes material waste and operational errors while significantly boosting production throughput, making it an indispensable asset for facilities aiming to optimize their filter core production costs and quality consistency.
| Diamond Mesh Width | 109mm | Product Capacity | 10-20pcs/min |
|---|---|---|---|
| Roll Diameter | Ф80-Ф500mm | Steel Plate Thickness | 0.25-0.4mm |
| Motor Power | 2.2kW | Power Supply | 380v/50hz |
| Working Air Pressure | 0.6mpa | Machine Weight | 550kg |
| Overall M/C Size | 1500×1180×2000mm | Working Size | 740×700×1100mm |
Ensures uniform strength distribution and precise crimp depth, critical for airflow stability and filter durability.
Full automation of feeding and unloading enables high-speed production of 10-20 pieces per minute.
Computer-controlled systems reduce manual intervention and minimize production errors for stable quality.
Quickly change spiral tube diameters and cutting lengths to adapt to various filter specifications.
Compatible with various materials including steel, aluminum, and expanded diamond mesh.
Streamlined processes reduce material waste and labor costs, increasing overall ROI.
Integrated filter production services from machinery to technical implementation.
Professional guidance on installation and operational optimization for peak performance.
Exclusive lifetime support to ensure your production line never faces unexpected downtime.
Strict quality control protocols integrated into every machine produced by Pulan factory.
Exclusive export channel ensuring seamless international delivery and customs handling.
Focus on reducing material waste and energy consumption through intelligent automation.
| Performance Metric | Manual Production | PLJY109-500 Auto |
|---|---|---|
| Production Speed | Low / Variable | High (10-20pcs/min) |
| Consistency | Prone to Human Error | High Precision / Stable |
| Material Waste | Moderate to High | Minimized via PLC Control |
| Labor Cost | High Dependence | Low / Single Operator |
| Setup Time | Slow Re-tooling | Rapid Diameter Change |
It is used to automatically crimp spiral pipes and diamond mesh cores for air filters, ensuring high assembly accuracy and structural strength.
Yes, the PLJY109-500 is designed to process steel, aluminum, and various expanded meshes for air filter core production.
The system enhances efficiency by automating feeding and crimping, ensuring stable quality and reducing material waste and production costs.
Absolutely. The machine allows for quick and convenient diameter changes to accommodate different filter specifications.
The PLJY109-500 typically produces between 10 to 20 pieces per minute, depending on the material and specifications.
Leiman provides exclusive lifetime 24/7 professional service, including technical support and installation guidance to ensure peak operational performance.