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Automatic Air Filter Diamond Mesh Spiral Pipe Crimping Machine China Factory Suppliers

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Automatic Air Filter Diamond Mesh Spiral Pipe Crimping Machine China Factory Suppliers

Looking for reliable China suppliers? Our factory provides the PLJY109-500 Full Automatic Air Filter Diamond Mesh Spiral Pipe Center Crimping Machine for precise, high-speed forming. Enhance filter durability and production efficiency with our advanced automation technology and 24/7 professional support.

The PLJY109-500 Full Automatic Air Filter Diamond Mesh Spiral Pipe Center Crimping Machine is a high-precision engineering solution designed for the rigorous demands of modern automotive and industrial filtration manufacturing. By integrating advanced automated feeding, crimping, and unloading processes, this machine ensures that diamond mesh spiral pipes are formed with absolute structural integrity, providing the essential mechanical support required for high-efficiency air filters.

Engineered for versatility and stability, the PLJY109-500 allows manufacturers to rapidly adjust pipe diameters and cutting lengths to meet diverse product specifications. Utilizing an intelligent computer control system, it minimizes material waste and operational errors while significantly boosting production throughput, making it an indispensable asset for facilities aiming to optimize their filter core production costs and quality consistency.

Detailed Parameters

Diamond Mesh Width109mm Product Capacity10-20pcs/min
Roll DiameterФ80-Ф500mm Steel Plate Thickness0.25-0.4mm
Motor Power2.2kW Power Supply380v/50hz
Working Air Pressure0.6mpa Machine Weight550kg
Overall M/C Size1500×1180×2000mm Working Size740×700×1100mm

Key Advantages

Precision Forming

Ensures uniform strength distribution and precise crimp depth, critical for airflow stability and filter durability.

High Efficiency

Full automation of feeding and unloading enables high-speed production of 10-20 pieces per minute.

Intelligent Control

Computer-controlled systems reduce manual intervention and minimize production errors for stable quality.

Flexible Adjustment

Quickly change spiral tube diameters and cutting lengths to adapt to various filter specifications.

Material Versatility

Compatible with various materials including steel, aluminum, and expanded diamond mesh.

Cost Optimization

Streamlined processes reduce material waste and labor costs, increasing overall ROI.

Product Gallery

Management Platforms

One-Stop Solution

Integrated filter production services from machinery to technical implementation.

Technical Support

Professional guidance on installation and operational optimization for peak performance.

24/7 Service

Exclusive lifetime support to ensure your production line never faces unexpected downtime.

Quality Assurance

Strict quality control protocols integrated into every machine produced by Pulan factory.

Export Expertise

Exclusive export channel ensuring seamless international delivery and customs handling.

Sustainable Mfg

Focus on reducing material waste and energy consumption through intelligent automation.

Investment Return Comparison

Performance MetricManual ProductionPLJY109-500 Auto
Production SpeedLow / VariableHigh (10-20pcs/min)
ConsistencyProne to Human ErrorHigh Precision / Stable
Material WasteModerate to HighMinimized via PLC Control
Labor CostHigh DependenceLow / Single Operator
Setup TimeSlow Re-toolingRapid Diameter Change

Frequently Asked Questions

Q: What is the primary application of the PLJY109-500 in filter manufacturing?

It is used to automatically crimp spiral pipes and diamond mesh cores for air filters, ensuring high assembly accuracy and structural strength.

Q: Can this machine handle materials other than steel?

Yes, the PLJY109-500 is designed to process steel, aluminum, and various expanded meshes for air filter core production.

Q: How does the computer control system improve production?

The system enhances efficiency by automating feeding and crimping, ensuring stable quality and reducing material waste and production costs.

Q: Is it possible to adjust the diameter of the spiral tube?

Absolutely. The machine allows for quick and convenient diameter changes to accommodate different filter specifications.

Q: What is the typical production capacity of this machine?

The PLJY109-500 typically produces between 10 to 20 pieces per minute, depending on the material and specifications.

Q: What support does Leiman provide after purchasing the equipment?

Leiman provides exclusive lifetime 24/7 professional service, including technical support and installation guidance to ensure peak operational performance.

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