The PLCZ 55-1050-II Full-auto Knife Paper Pleating Production Line is a professional-grade industrial solution engineered for high-precision filter media folding. By integrating automated de-coiling, precision slitting, and synchronized marking, this system ensures that every pleat meets rigorous industrial standards for consistency and structural integrity, making it essential for high-performance automotive and industrial filtration components.
Designed for versatility and scalability, the production line supports a wide array of materials, including cellulose, synthetic fibers, and non-woven fabrics. With its advanced knife-type folding mechanism and integrated pre-heating system, the PLCZ 55-1050-II maximizes airflow efficiency and extends filter service life, providing manufacturers with a stable, high-speed output that significantly reduces labor costs and operational complexity.
| Max Pleating Width | 1050mm | Pleating Speed | 0-110 pleats/min |
|---|---|---|---|
| Adjustable Pleat Height | 8-55mm | Adjustable Slitting Width | 32-1100mm |
| Pre-heater Temp | Normal - 200°C | Power Supply | 380V/50HZ |
| Motor Power (Pleater) | 5kw | Pre-heater Power | 7.5kw |
| Working Air Pressure | 0.6MPa | Machine Weight | 650KG (Pleating Machine) |
Utilizes upper and lower blades to alternately fold, ensuring uniform pleat spacing and height for optimal filtration performance.
Integrated workflow from de-coiling to pre-heating, minimizing manual intervention and eliminating production errors.
Compatible with cellulose, synthetic media, non-woven fabrics, and multilayered iron wire fabric for hydraulic filters.
Computer-screen adjustable marking distances driven by precision step motors for absolute accuracy.
Monitoring systems ensure the conveyor and marking machine run in perfect synchronism for smooth material flow.
Engineered for continuous long-cycle operation with a heavy-duty structure to reduce vibration and wear.
Full alignment with raw material sourcing and finished product logistics for streamlined output.
Digital adjustment of pleat height and speed to meet specific client filtration requirements.
Real-time monitoring of the slitting and marking process to ensure zero-defect production.
24/7 professional assistance and exclusive lifetime service for uninterrupted operation.
Easy integration into existing lines, allowing manufacturers to scale capacity based on demand.
Optimized power consumption through frequency converter speed regulation for cost efficiency.
| Performance Metric | Semi-Auto Systems | PLCZ 55-1050-II |
|---|---|---|
| Production Speed | Low to Moderate | High-Speed (110 pleats/min) |
| Labor Requirement | High Manual Input | Minimal (Fully Automated) |
| Pleat Consistency | Variable/Manual Error | Absolute Precision |
| Waste Material Rate | Higher (Manual Cutting) | Low (Precision Slitting) |
| Operational Cost | Higher per Unit | Significantly Lower |
It is primarily used in the automotive tri-filter industry, hydraulic pressure systems, water treatment, and air purification industries to produce high-precision pleated filter elements.
Yes, the machine is highly versatile and supports cellulose, synthetic fibers, non-woven fabrics, and even multilayer folding for hydraulic filters.
The knife-type mechanism ensures identical pleat height and spacing, which optimizes airflow distribution and enhances the overall filtration efficiency of the final product.
Absolutely. The marking distance can be freely set via the computer screen and is executed with high precision by the integrated step motor system.
The pre-heater helps set the pleats into the material, ensuring the folded structure remains stable and does not collapse during subsequent assembly processes.
Leiman provides exclusive lifetime 24/7 professional service, including installation guidance, technical training, and ongoing maintenance support to ensure production stability.
