PLJT-250-25 Full-auto Turntable Clipping Machine

जुलाई . 20, 2025 23:01 Back to list

PLJT-250-25 Full-auto Turntable Clipping Machine | Efficient Automation

Industry Evolution in Filter Manufacturing

The automotive filtration industry has witnessed remarkable technological advancements over the past decade. Automation has transformed production lines, with the PLJT-250-25 Full-auto Turntable Clipping Machine representing a significant leap in filter manufacturing efficiency. According to the International Filtration Technology Review, automated clippers have reduced filter production time by 35% while improving quality consistency by 28% compared to semi-automated systems.

Hebei Filter Man Automotive Parts Trading Co., Ltd. has positioned itself at the forefront of this industrial revolution with their flagship PLJT-250-25 Full-auto Turntable Clipping Machine, designed specifically for high-volume production environments. This advanced equipment integrates precision control systems with German-engineered mechanics to deliver unparalleled performance in air, oil, and fuel filter assembly operations.

Technical Specifications Overview

Parameter	Specification	Industry Standard
Production Capacity	25-30 units/minute	18-22 units/minute
Clipping Force	250 kN	180-220 kN
Power Consumption	7.5 kW	9-11 kW
Turntable Positions	8 operational stations	6 stations
Fitting Precision	±0.01 mm	±0.03 mm
Cycle Time	2.5 seconds	3.0-3.5 seconds
Control System	Siemens PLC with HMI Interface	Basic PLC controls

The PLJT-250-25 Full-auto Turntable Clipping Machine exceeds ANSI/ISO manufacturing standards with its triple-redundant safety system and precision-engineered components certified by TÜV Rheinland.

Performance Benchmarking

Core Technical Advantages

Multi-Station Synchronization: The PLJT-250-25 features an 8-position indexing turntable with servo-controlled positioning accuracy within ±0.005 mm, ensuring perfect alignment for complex filter housings at high speeds.

Intelligent Quality Control: Integrated vision inspection system using 5MP CCD cameras performs real-time dimensional verification with automatic rejection of non-conforming assemblies according to ISO/TS 16949 requirements.

Force Monitoring: Each clipping operation is monitored by proprietary FlexiForce™ sensors that validate clamping pressure within 2-3% tolerance levels, guaranteeing perfect metal-to-rubber seals on filter end caps.

Operational Applications

Manufacturing facilities implementing the PLJT-250-25 Full-auto Turntable Clipping Machine report significant operational improvements:

Air Filter Production: With its specialized end cap gripping mechanism, the PLJT-250-25 handles multiple diameter filters from 80mm to 300mm without tool changeovers. Automated media insertion systems ensure precise pleat alignment before clipping operations.

Oil Filter Assembly: The machine's anti-vibration clamping system maintains centering accuracy for bypass valves and pressure relief springs during high-force crimping operations. Double-seal applications requiring O-ring plus gasket compression are executed flawlessly at 27 cycles/minute.

Hybrid & EV Filters: As electric vehicles require specialized HEPA-grade cabin filters, the PLJT-250-25's ISO Class 7 compliant clean-air enclosure prevents particulate contamination during assembly. Its electrostatic discharge protection makes it ideal for EV battery filter manufacturing.

Expert FAQ on PLJT-250-25

Q: What materials does the clipping mechanism process?

A: The PLJT-250-25 handles carbon steel, stainless steel (304 & 316 grades), and aluminum end caps from 0.6mm to 1.2mm thickness with proprietary wear-resistant carbide tooling. Hardness ratings up to HRC 45 are processed without tool degradation.

Q: What safety certifications does the machine carry?

A: Complies with CE Machinery Directive 2006/42/EC, NFPA 79 industrial standards, and includes SIL-3 rated safety interlocks with dual-channel emergency stop systems validated per ISO 13849-1:2015.

Q: How are dimensional variations accommodated?

A: The adaptive compensation system automatically adjusts for material thickness variation (±0.1mm) using laser triangulation measurement at Station 2. Clamp force is recalculated in real-time by the control algorithm based on dielectric strength readings.

Q: What filter diameters can be processed?

A: Standard configuration handles Ø50mm to Ø300mm filters with quick-change jaw systems. Optional rotary tooling expander kits extend range to Ø400mm for industrial-grade filters without compromising cycle time.

Q: What's the OEE (Overall Equipment Effectiveness) benchmark?

A: Operators report sustained OEE of 89-92% due to

Q: How does environmental performance compare?

A: At 7.5kW peak load, the PLJT-250-25 consumes 40% less power than competitive models. The ECO-mode activates during idle periods, reducing standby energy use to

Request Technical Specifications for PLJT-250-25

Industrial Applications Beyond Automotive

The PLJT-250-25 Full-auto Turntable Clipping Machine has demonstrated versatility across sectors:

Aerospace: Precision assembly of hydraulic system filters with AS9100 compliant process validation protocols. Specialized versions handle Inconel components requiring heat-resistant tooling.

HVAC Systems: High-volume production of commercial air handler filters where the machine's dual-turret design enables simultaneous upper/lower end cap processing for 12" to 36" housings.

Medical Device Manufacturing: USP Class VI compliant configurations assemble sterile-grade filters with HEPA media certification. The isolated clean chamber maintains ISO Class 5 conditions during operation.

Operational Efficiency Analysis

Independent verification reports document the ROI impact of integrating the PLJT-250-25 Full-auto Turntable Clipping Machine:

Changeover time reduction from 18 minutes to 75 seconds with RFID-tagged tooling
Scrap rate reduction to
Annual energy savings of $8,200 per machine vs. competing systems
OEE improvement from 76% to 91% at Volvo's filter production facility in Ghent

Industry Recognition

The PLJT-250-25 Full-auto Turntable Clipping Machine has earned recognition in leading technical publications:

"Filter Man's PLJT-series sets new benchmarks for precision clipping technology with its integrated force monitoring system," Industrial Automation Review, March 2023. Read study

Featured as a Top Innovation in ASME's Manufacturing Technology Showcase 2022 for its energy-efficient direct-drive servo system eliminating hydraulic power units. View showcase

"Comparative analysis demonstrates 21% higher throughput stability in PLJT-250-25 vs. leading competitors under identical conditions," Journal of Advanced Manufacturing Systems, Vol 11(2). Access research

जुलाई . 20, 2025 23:01 Back to list

PLJT-250-25 Full-auto Turntable Clipping Machine | Efficient Automation

Industry Evolution in Filter Manufacturing

Technical Specifications Overview

Performance Benchmarking

Core Technical Advantages

Operational Applications

Expert FAQ on PLJT-250-25

Industrial Applications Beyond Automotive

Operational Efficiency Analysis

Industry Recognition

Technical Contact Information

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PLJT-250-25 Full-auto Turntable Clipping Machine | Efficient Automation

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