Revolutionizing filtration manufacturing with automated dual-compound injection for superior sealing integrity and high-speed production efficiency.
The plab-2 a b two compounds filter end cap gluing machine optimizes the critical interface between filter media and end caps, ensuring zero-leakage performance through a dual-compound application process that balances flexibility and structural rigidity.
Simultaneous application of two different adhesive compounds to create a multi-layered seal that exceeds industry standards for air and liquid filtration.
Advanced computer control allows for millisecond-precision timing of the injection process, ensuring uniform glue volume and consistent application patterns.
Engineered for a production capability of 20pcs/min, significantly reducing labor costs while increasing total output for large-scale manufacturers.
Precise volume control ensures every drop of PU glue is utilized, reducing waste by up to 15% compared to manual application.
The adaptive feeding system supports any lid diameter, making it a versatile asset for factories with diverse product lines.
Intuitive PLC interface allows operators to switch between different glue patterns and volumes in under 5 minutes.
| Specification Item | Parameter Value | Unit/Type | Tolerance | Control Mode | Standard |
|---|---|---|---|---|---|
| Production Capability | 20 | pcs/min | ±0.5 | PLC Programmable | Industrial High-Speed |
| Glue Bucket Capacity | 15 | kg | N/A | Gravity Fed | Stainless Steel 304 |
| Machine Power | 3 | kW | ±0.2 | Direct Drive | Energy Efficient |
| Working Pressure | 0.3 | Mpa | ±0.05 | Pneumatic | Stable Air Flow |
| Overall Weight | 350 | kg | ±10 | Heavy Duty Frame | Anti-Vibration |
| Machine Dimensions | 2700×480×1350 | mm | ±2 | Compact Layout | Space Optimized |
| Lid Diameter Range | Universal | mm | Adjustable | Mechanical Adjustment | Flexible Setup |
| Compatible Adhesives | PU/Industrial | Compound | Multi-viscosity | Automatic Injection | High Bond Strength |
Increased production throughput by 40% for oil filter sealing, achieving zero-leakage consistency across 1 million units.
Reduced material waste by 12% through the PLAB-2's precise volume control on high-diameter HEPA filter end caps.
Integrated the dual-compound system to handle extreme pressure differentials, enhancing product lifespan by 25%.
Achieved sterile-grade sealing precision, meeting strict ISO requirements for pharmaceutical air filters.
Successfully transitioned from manual glue application to the PLAB-2, reducing labor costs by 60% per shift.
Scaled production to 50,000 units/week using a multi-machine PLAB-2 line, maintaining strict quality standards.
Essential for oil, fuel, and air filters requiring high bond strength to withstand engine vibrations and thermal cycles.
Used in the assembly of large-scale HEPA and ULPA filter elements for cleanrooms and pharmaceutical plants.
Ensuring airtight sealing for high-pressure hydraulic oil filters used in heavy machinery and aviation.
Perfect for residential and industrial water filter cartridges requiring leak-proof end-cap sealing.
High-volume production of home air filters with consistent sealing to prevent bypass air leaks.
Providing critical airtight sealing for vacuum filtration elements used in lab and industrial environments.
Our machines are calibrated to deliver consistent glue volumes with a variance of less than 0.1%, ensuring uniform sealing.
Constructed with high-tensile alloys and wear-resistant components to ensure 24/7 operation in demanding factory environments.
Fully compliant with CE and international safety standards, featuring export-ready packaging and lifetime professional support.
The plab-2 a b two compounds filter end cap gluing machine applies a structural adhesive for strength and a flexible sealant for vibration absorption, resulting in a seal that is both durable and airtight.
Yes, the PLAB-2 is designed with an adjustable conveyor and injection system, allowing it to accommodate a wide range of filter lid diameters without needing extensive tooling changes.
The PLC eliminates human error by synchronizing the conveying speed with the injection timing, ensuring a perfectly concentric bead of glue every time.
It is optimized for PU glues and a variety of industrial-grade polymer adhesives, providing the flexibility to switch compounds based on the filter's end-use environment.
By utilizing heavy-duty industrial frames and high-quality pneumatic components, the PLAB-2 is built for continuous cycling with minimal maintenance downtime.
Most customers report an ROI within 8-12 months due to the drastic reduction in manual labor, material waste, and the elimination of product recalls caused by seal failure.
Experience the unmatched precision of the PLAB-2 Gluing Machine. Optimize your sealing process, reduce waste, and scale your output with our industry-leading specialized equipment.
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