The PLAB-2 AB Two-Component Filter End Cap Gluing Machine is a professional-grade industrial solution engineered for high-precision adhesive dispensing. Specifically designed for the demanding requirements of air and oil filter manufacturing, this machine ensures a leak-proof, airtight seal by accurately mixing and applying two-part polyurethane or epoxy adhesives to filter end caps, guaranteeing superior structural integrity and operational reliability.
By integrating a sophisticated dual-component mixing system with an intelligent PLC control interface, the PLAB-2 eliminates the inconsistencies of manual application. It optimizes the bonding process through controlled heating, circulation systems to prevent material precipitation, and precise flow regulation, making it an indispensable asset for manufacturers aiming to increase production throughput while maintaining rigorous quality standards.
| Max Cap Diameter | ≤Φ450mm | Tank Capacity (A, B) | 60L, 35L |
|---|---|---|---|
| Gluing Range/Single | 10g ~ 260g | Gluing Speed | 3 ~ 15S/time |
| Production Efficiency | 2pcs/min ~ 6pcs/min | Mixing Ratio | 1:6 (Customizable) |
| Mixing Head Speed | ≤3300 circle/min | Turning Speed | ≤280 circle/min |
| Power Supply | 380V/50Hz (4kw) | Working Air Pressure | 0.6MPa |
Ensures uniform adhesive distribution for leak-proof sealing, critical for high-performance automotive and industrial filters.
Step motor control system ensures rapid gluing and short return times, significantly boosting overall production efficiency.
Built-in heat mixing and circulation systems prevent material precipitation, ensuring consistent glue viscosity.
Equipped with PLC control and anti-curing alarms to provide real-time status updates and maintenance guidance.
Self-temperature limited heating pipes ensure the adhesive remains at the optimal temperature for stable flow.
Adjustable turning and gluing speeds allow the machine to handle various filter cap sizes and designs effortlessly.
Precise A/B ratio control for optimized chemical bonding and curing performance.
User-friendly interface for adjusting gluing speed and turning table parameters.
Anti-curing and self-test alarms to prevent downtime and material waste.
Automated heating of pipes and tanks to maintain glue fluidity.
Controlled flow rates to ensure uniform adhesive thickness on every end cap.
Integrated repair guidance system for rapid troubleshooting and upkeep.
| Performance Metric | Manual Gluing | PLAB-2 Automated System |
|---|---|---|
| Sealing Consistency | Variable/High Risk | High Precision / Standardized |
| Production Speed | Slow/Labor Intensive | Up to 6 pcs/min (Fast) |
| Material Waste | High (Over-pouring) | Low (Precision Controlled) |
| Quality Control | Visual Inspection | PLC Monitored/Alarm Guided |
| Operational Cost | High Labor Cost | Low Long-term OPEX |
The PLAB-2 is used for the precise application of two-component (A/B) adhesives to filter end caps, ensuring a strong, leak-proof bond for air, oil, and industrial filters.
It is specifically designed for AB two-component polyurethane or epoxy adhesives, which are standard for high-strength filtration sealing.
The machine features a circulation system and an anti-curing alarm function to alert operators, ensuring the material remains fluid and usable.
Yes, it can handle cap diameters up to Φ450mm, and the turning/gluing speeds are fully adjustable to accommodate various dimensions.
Automation of mixing, dispensing, and positioning reduces human error, minimizes material waste, and ensures a consistent production rate of 2-6 pieces per minute.
Leiman provides exclusive lifetime (724h) professional service, including installation guidance, technical training, and continuous operational support.