The PLGT-1000N Newest Full-auto Rotary Filter Paper Pleating Production Line is a state-of-the-art engineering solution designed for high-volume filtration manufacturing. By integrating continuous feeding, precision folding, and automated output into a seamless rotary workflow, this system eliminates downtime and ensures maximum throughput for automotive, industrial, and HVAC filter elements. It is specifically engineered to produce HDAF filter elements with uncompromising accuracy and structural integrity.
Combining advanced computer control with robust mechanical design, the PLGT-1000N offers unmatched stability and adaptability. Whether processing synthetic fibers, non-woven fabrics, or composite filter media, the system maintains uniform pleat height and spacing, directly enhancing the filtration efficiency and dust-holding capacity of the final product. Supported by Leiman Filter Solution Group's exclusive lifetime service, this production line represents the pinnacle of automated pleating technology.
| Product Capability | 0~30m/min | Max. Width | 1000mm |
|---|---|---|---|
| Min. Width | 100mm | Max. Pleat Height | 70mm |
| Min. Pleat Height | 10mm | Temperature Control | Normal temp. ~ 200°C |
| Main Power | 24kw | Working Air Pressure | 0.6MPa |
| Power Supply | 380V/50Hz | M/C Dimensions | 5200×1490×1170mm |
Rotary structure ensures uniform pleat height and spacing, maximizing filtration area and efficiency.
Fully automated rotary design eliminates cycle gaps, significantly increasing total daily production output.
Compatible with filter paper, non-woven fabrics, and composite media for diverse application needs.
Computer-controlled interface allows for simple operation and precise parameter adjustments.
Equipped with pre-heating and water steam devices to prevent paper breakage during marking.
Pneumatic cutting round knives in the pre-slitter ensure even pressure and simple adjustment.
Ensures stable tension and continuous feeding of filter media into the production line.
Precision pneumatic cutting to ensure exact widths before the pleating process begins.
Integrated pre-heating and steam devices to optimize material flexibility and formability.
Automatic counter and marking system for precise batch control and quality tracking.
Optimized roller and gear system to accelerate pleating speed while maintaining quality.
Advanced conveyor device for final heat forming to ensure pleat stability and rigidity.
| Performance Metric | Manual/Semi-Auto Line | PLGT-1000N Full-Auto |
|---|---|---|
| Production Speed | Low to Moderate | High (Up to 30m/min) |
| Pleat Consistency | Variable (Manual Error) | Absolute Uniformity |
| Labor Requirement | High Manpower | Minimal (Computer Controlled) |
| Material Waste | Higher (Setup Errors) | Ultra-Low (Precision Cutting) |
| Operational Downtime | High (Cycle-based) | Minimal (Rotary Continuous) |
It utilizes a rotary continuous operation design that eliminates the stop-and-start cycles found in traditional machines, allowing for uninterrupted feeding and pleating at speeds up to 30m/min.
The system is highly versatile and can process standard filter paper, non-woven fabrics, and various composite filter media used in automotive and industrial applications.
Yes, the PLGT-1000N allows for adjustable pleat heights (from 10mm to 70mm) and customizable roller sizes to meet specific product requirements.
The machine is equipped with a professional pre-heating and water steam device that optimizes the material's flexibility, preventing tears during roller marking and pleating.
Leiman Filter Solution Group provides exclusive lifetime (724h) professional service, including installation guidance and technical training for all customers.
Absolutely. The PLGT-1000N is specifically designed for the pleating and forming of high-efficiency HDAF filter elements, ensuring industrial-grade precision.