Introduction
The PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine represents a significant advancement in automated manufacturing solutions for the filtration industry. Designed to streamline the gluing process of air filter end caps, this machine combines cutting-edge technology with user-friendly features to enhance productivity and quality. In this article, we will explore the product's core functionalities, technical specifications, applications, and the company behind it, Hebei Filter Man Automotive Parts Trading Co., Ltd.
Product Overview
The PLAB-6 is a specialized machine engineered for the precise application of A/B two-component compounds onto air filter end caps. This device is particularly suited for industries requiring high-accuracy gluing, such as automotive, HVAC, and industrial filtration. The machine's design emphasizes efficiency, reliability, and adaptability to various filter sizes and production demands.
Manufactured by Hebei Filter Man Automotive Parts Trading Co., Ltd, a leading supplier in filtration solutions, the PLAB-6 reflects the company's commitment to innovation and quality. With a decade of experience in the industry, Hebei Filter Man has established itself as a trusted partner for manufacturers seeking robust and scalable production equipment.
Key Features of the PLAB-6
The PLAB-6 stands out due to its advanced features, which address common challenges in gluing processes. Below are the critical functionalities that make this machine a preferred choice:
Adjustable Speed Control: The turning table and gluing speeds can be freely adjusted to accommodate different filter cap sizes, ensuring an even and accurate gluing amount. This adaptability is crucial for maintaining product consistency across varying production runs.- Step Motor Control System: Equipped with a high-speed step motor system, the machine delivers rapid gluing cycles and minimal return time, significantly boosting throughput. This feature is ideal for high-volume manufacturing environments.
Heat Mixing Tank: The compounded tank includes a heat-mixing function, supported by a circulation system to prevent material precipitation. This ensures uniformity in the A/B compound mixture, reducing waste and improving product quality.
Self-Temperature-Limited Heating: The pipes are designed with self-temperature-limiting heating, maintaining stable gluing amounts even during extended operations. This feature minimizes the risk of overheating and ensures consistent performance.
Anti-Curing Alarm System: The gluing head includes an anti-curing alarm, self-test alarm, and maintenance guidance system. These functions enhance operational safety and reduce downtime by alerting operators to potential issues before they escalate.
PLC Control System: The machine is equipped with a user-friendly PLC (Programmable Logic Controller) system, enabling intuitive operation and precise control over the gluing process. This system simplifies training for operators and ensures seamless integration into existing production lines.
Technical Specifications
The PLAB-6 is designed to meet the demands of industrial-scale production. Below is a detailed table of its technical specifications:
| Parameter | Specification |
|---|---|
| End Cap Size (Available ID) | ≤150mm |
| Tank Capacity (A, B) | 60L, 35L |
| Gluing Range (Single) | 5–160g |
| Gluing Speed | 3–15 S/time |
| Speed | 20 pcs/min |
| Mixing Rate | 1:6 |
| Mixing Head Speed | 3300 circle/min |
| Turning Speed | ≤280 circle/min |
| Machine Power | 4 kW |
| Working Air Pressure | 0.6MPa |
| Power Supply | 380/50V/Hz |
Applications of the PLAB-6
The PLAB-6 is widely applicable in industries where precision gluing of filter end caps is critical. Key applications include:
- Automotive Industry: Used for manufacturing air filters in vehicles, ensuring optimal performance and durability. The machine's ability to handle varying cap sizes makes it ideal for automotive production lines.
- HVAC Systems: Essential for producing air filters in heating, ventilation, and air conditioning systems. The PLAB-6's precise gluing capabilities ensure consistent quality, which is vital for maintaining indoor air quality.
- Industrial Filtration: Applied in manufacturing filters for industrial machinery and equipment. The machine's robust design and heat-mixing tank are particularly beneficial for handling demanding industrial applications.
- Medical and Laboratory Equipment: The PLAB-6 can be used to produce specialized filters for medical devices and laboratory equipment, where sterility and precision are paramount.
About Hebei Filter Man Automotive Parts Trading Co., Ltd
Hebei Filter Man Automotive Parts Trading Co., Ltd, based in Anping City, China, is a leading manufacturer and supplier of filtration solutions. The company specializes in producing high-quality air filters, oil filters, and fuel filters for various industries, including automotive, HVAC, and industrial machinery. With over a decade of experience, Hebei Filter Man has built a reputation for delivering reliable products and exceptional customer service.
As a certified ISO 9001 company, Hebei Filter Man adheres to stringent quality control standards throughout its manufacturing processes. The company's commitment to innovation and customer satisfaction has earned it a loyal clientele, including both domestic and international clients.
Hebei Filter Man's factory is strategically located in Anping City, making it easily accessible for clients. The company welcomes visitors from around the world and offers free samples to potential customers, allowing them to evaluate the quality of its products firsthand.
Why Choose the PLAB-6?
The PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine offers several advantages that make it a valuable investment for manufacturers:
- Enhanced Efficiency: The machine's adjustable speeds and PLC control system optimize production efficiency, reducing labor costs and increasing output.
- Consistent Quality: Features like the heat-mixing tank and self-temperature-limited heating ensure uniform gluing, minimizing defects and rework.
- Easy Maintenance: The anti-curing alarm and maintenance guidance system simplify troubleshooting, reducing downtime and maintenance costs.
- Scalability: The machine's adaptability to different filter sizes and production volumes makes it suitable for both small-scale and large-scale operations.
- Compliance: Hebei Filter Man's ISO 9001 certification ensures that the PLAB-6 meets international quality and safety standards.
FAQs About the PLAB-6
Q: Are you a manufacturer or trading company?
A: We are a manufacturer.
Q: Where is your factory located? How can I visit there?
A: Our factory is located in Anping City, China. You can fly to Beijing or Shijiazhuang airport directly. All our clients, from home or abroad, are warmly welcome to visit us!
Q: How can I get some samples?
A: Free samples will be sent to you by express delivery.
Q: How does your factory do regarding quality control?
A: We have 10 years experience. "Quality is priority." We always attach great importance to quality controlling from the very beginning to the very end. Our factory has gained ISO9001 certificate.
If you still have questions, please contact us directly, all your problems will be solved.
Conclusion
The PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine is a testament to the advancements in industrial automation. With its precise control systems, robust design, and user-friendly features, the PLAB-6 is an ideal solution for manufacturers seeking to enhance their production efficiency and product quality. Backed by the expertise of Hebei Filter Man Automotive Parts Trading Co., Ltd, this machine is poised to meet the evolving needs of the filtration industry.
For more information about the PLAB-6 or to request a sample, visit Hebei Filter Man's official website. Explore the future of filtration technology with a partner committed to innovation and excellence.
References
1. NIST (National Institute of Standards and Technology):
https://www.nist.gov
NIST plays a pivotal role in advancing technology through research and development in areas such as manufacturing, cybersecurity, and energy. Their standards and guidelines ensure the reliability and quality of industrial equipment, including machinery like the PLAB-6.
2. ISO 9001 Certification:
https://www.iso.org/iso-9001-quality-management.html
The ISO 9001 standard provides a framework for quality management systems, ensuring that organizations consistently meet customer and regulatory requirements. Hebei Filter Man's certification underscores its commitment to quality and continuous improvement.