Overview
General Description
This machine is suitable for the automatic welding machine for automobile diesel oil filter cover and fixed plates.
Specification
| Rated capacity | 100KVA |
| Rated primary voltage | 380V/50Hz |
| Phase number | 1 |
| Rated primary current | 263A |
| Working pressure | 0.4Mpa |
| M/C weight | 850kg |
| M/C size | 1500×800×1700mm(L×W×H) |
Main features
1. This machine has 8 stations on the work piece, the work piece automatically removed after welding.
2. The welding is through pneumatic pressing the electrode welding, and the welding current through direct heating method to reach the spot.
3. Welding time is short, high efficiency, stable welding quality.
Our leiman filter solution group is controlling shareholder for Pulan filter machine factory, we are invest for one stop filter service together. We are the exclusive export company for Pulan filter machine factory. We only provide exclusive lifetime (7*24h) service to customers who purchase from our company.
Q1: What is the purpose of the Fully Automatic Turntable Type Bypass Valve Bump Welder?
A: The Fully Automatic Turntable Type Bypass Valve Bump Welder is designed for welding bypass valves in spin-on oil filters.
Q2: Is the Fully Automatic Turntable Type Bypass Valve Bump Welder fully automated?
A: Yes, it features automatic loading, welding, and unloading processes.
Q3: How does the Fully Automatic Turntable Type Bypass Valve Bump Welder ensure welding accuracy?
A: It uses precise positioning and stable current control for consistent weld quality.
Q4: What is the production capacity of the Fully Automatic Turntable Type Bypass Valve Bump Welder?
A: The multi-station turntable design allows high-speed continuous production.
Q5: Can the Fully Automatic Turntable Type Bypass Valve Bump Welder be integrated into a full line?
A: Yes, it is suitable for complete spin-on oil filter production lines.
In modern manufacturing, especially in the filtration and automotive industries, welding precision and efficiency are critical to ensuring product performance and reliability. The PLTN-100-8 Fully Automatic Turntable Type Bypass Valve Bump Welder is specifically designed to optimize bypass valve welding processes by combining automation, accuracy, and continuous production capabilities. This advanced bump welding machine significantly enhances production efficiency while maintaining consistent weld quality.
One of the most notable advantages of the PLTN-100-8 is its fully automatic turntable design. Unlike traditional welding methods that require manual handling and positioning, this automatic bump welder integrates multiple stations on a rotating turntable. Each station performs a specific task, such as loading, positioning, welding, and unloading. This continuous workflow minimizes idle time and maximizes productivity, making it ideal for high-volume manufacturing environments.
Precision is another key factor that contributes to improved efficiency. The PLTN-100-8 is equipped with advanced welding control systems that ensure consistent weld strength and accuracy. In bypass valve production, even minor inconsistencies can affect the performance of the final product. By delivering precise and uniform welds, this machine helps manufacturers maintain high-quality standards and reduce defect rates.
The machine also reduces labor dependency and operational costs. Its automated system minimizes the need for manual intervention, lowering the risk of human error and improving workplace safety. Operators can monitor the entire process through an intuitive interface, ensuring smooth and efficient operation.
Leiman, as a professional filtration solution provider, integrates advanced technology and strict quality control into the PLTN-100-8 Fully Automatic Turntable Bump Welder. This ensures reliable performance and long-term durability. With Leiman’s commitment to delivering long-term value, customers benefit from lifetime service and 24/7 professional support, ensuring that their welding systems operate at peak efficiency at all times.
The PLTN-100-8 Turntable Type Bypass Valve Bump Welder stands out in the market due to its innovative design and advanced features. It is engineered to meet the demanding requirements of modern manufacturing processes, particularly in applications that require precise and reliable welding.
One of its core features is the multi-station turntable system. This design allows multiple processes to occur simultaneously, significantly improving production efficiency. While one station performs welding, others can handle loading and unloading, ensuring continuous operation without interruption. This not only increases output but also optimizes workflow management.
Another important feature is its high-precision welding capability. The machine uses advanced bump welding technology to ensure strong and consistent weld joints. This is essential for bypass valves, where welding quality directly impacts product functionality and durability. By maintaining consistent welding parameters, the PLTN-100-8 reduces variability and enhances overall product quality.
Durability and stability are also key advantages. The machine is constructed with high-quality components to withstand demanding industrial conditions. Its robust design ensures long-term reliability, reducing maintenance requirements and minimizing downtime. This makes it a cost-effective solution for manufacturers seeking dependable equipment.
Energy efficiency and operational safety further enhance its value. The machine is designed to optimize energy consumption while maintaining high performance. Additionally, its automated system reduces direct operator involvement in the welding process, improving safety and reducing the risk of workplace accidents.
Leiman Filter Solution Group adds significant value through its comprehensive support services. Beyond providing high-performance machinery, Leiman offers lifetime service and 24/7 professional assistance. This ensures that the PLTN-100-8 Turntable Type Bypass Valve Bump Welder continues to operate efficiently throughout its lifecycle. With Leiman as a partner, businesses gain both advanced technology and reliable support for long-term success.
The PLTN-100-8 Automatic Bypass Valve Welding Machine is widely used across industries that require precise and reliable welding solutions, particularly in filtration and automotive manufacturing. Its advanced capabilities make it an essential tool for producing high-quality bypass valves and related components.
In the filtration industry, bypass valves are critical components in oil and fuel filters. They ensure proper fluid flow and protect the system under varying pressure conditions. The PLTN-100-8 enables manufacturers to produce bypass valves with consistent welding quality, ensuring reliable performance and durability. This is especially important in high-performance filtration systems where precision and reliability are essential.
In the automotive industry, bypass valves are widely used in engine filtration systems. The quality of welding directly affects the functionality and safety of these components. The PLTN-100-8 Automatic Bypass Valve Welding Machine provides the precision and consistency required to meet strict automotive standards. Its high-speed operation also supports large-scale production, helping manufacturers meet growing market demands.
The machine is also suitable for other industrial applications that require precise metal welding. Its flexibility allows manufacturers to adapt it to different product specifications and production requirements. This versatility makes it a valuable investment for companies looking to expand their capabilities and improve efficiency.
Additionally, the machine supports continuous production with minimal downtime, making it ideal for high-volume manufacturing environments. Its automated workflow ensures consistent output, reducing production costs and improving overall efficiency.
Leiman’s expertise as a trusted partner in clean, efficient, and sustainable filtration further enhances the value of this machine. By integrating advanced technology and maintaining strict quality control, Leiman ensures that every product meets the highest standards. Customers also benefit from lifetime service and 24/7 support, ensuring uninterrupted production and long-term reliability.
In conclusion, the PLTN-100-8 Fully Automatic Turntable Type Bypass Valve Bump Welder is a powerful solution for modern manufacturing needs. With its advanced features, wide range of applications, and strong support from Leiman Filter Solution Group, it helps businesses achieve higher efficiency, superior quality, and sustainable growth.
