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PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine - Hebei Filter Man | Precision Gluing, Automated Adhesive Application

The PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine represents a cutting-edge solution for automated air filter manufacturing, designed to enhance productivity, precision, and reliability in the application of A/B two-component adhesives. This machine is specifically engineered for the gluing of air filter end caps, ensuring consistent quality and operational efficiency in industrial settings. Below is a comprehensive analysis of its features, advantages, technical specifications, applications, and the company behind this innovation.

Product Overview

The PLAB-6 is a specialized gluing machine that combines advanced automation with precise control systems to address the challenges of modern air filter production. Its design incorporates multiple technological innovations, including adjustable speed mechanisms, heat-mixing capabilities, and intelligent alarm systems, making it a versatile tool for manufacturers. The machine's ability to handle a wide range of filter cap sizes and adhesive formulations positions it as a reliable choice for both small-scale and large-scale operations.

PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine - Hebei Filter Man | Precision Gluing, Automated Adhesive Application

Figure 1: Overview of the PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine

Key Features and Advantages

The PLAB-6 stands out in the air filter manufacturing industry due to its exceptional features and advantages. Below are the core functionalities that make this machine a game-changer:

  • Adjustable Speed Control: The turning table and gluing speed can be freely adjusted to accommodate different filter cap sizes, ensuring optimal performance for various production requirements. This adaptability enhances the machine's versatility and reduces downtime during setup changes.
  • Step Motor Control System: Equipped with a step motor control system, the machine delivers fast gluing speeds and short return times, significantly improving production efficiency. This feature is critical for maintaining high throughput in industrial environments.
  • Heat-Mixing Compounded Tank: The compounded tank includes a heat-mixing function, supported by a circulation system that prevents material precipitation. This ensures consistent adhesive quality and minimizes waste, which is essential for maintaining product integrity.
  • Self-Temperature-Limited Heating Pipes: The machine's pipes are designed with self-temperature-limiting heating, ensuring stable glue application. This innovation reduces the risk of overheating and guarantees uniform adhesive distribution, even during extended operations.
  • Advanced Alarm and Diagnostic Systems: The gluing head features anti-curing alarms, self-test alarms, and a maintenance guidance system. These functions enable early detection of potential issues, reducing maintenance costs and minimizing production disruptions.
  • Monitor and PLC Control System: The integration of a monitor and PLC (Programmable Logic Controller) system simplifies operation, allowing users to monitor and adjust parameters in real-time. This user-friendly interface enhances operational efficiency and reduces the learning curve for operators.
PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine - Hebei Filter Man | Precision Gluing, Automated Adhesive Application

Figure 2: Adjustable Speed Control System for Filter Cap Sizes

Technical Specifications

The PLAB-6 is designed to meet the rigorous demands of industrial production, as reflected in its detailed technical specifications:

Parameter Specification
End Cap Diameter (Max) ≤150mm
Tank Capacity (A/B) 60L / 35L
Gluing Range (Single Application) 5–160g
Gluing Speed 3–15 S/time
Production Speed 20 pcs/min
Mixing Ratio 1:6
Mixing Head Speed 3300 rpm
Turning Table Speed ≤280 rpm
Machine Power 4 kW
Working Air Pressure 0.6 MPa
Power Supply 380V/50Hz

Applications and Industry Relevance

The PLAB-6 is specifically tailored for the application of A/B two-component adhesives on air filter end caps. This machine is widely used in the production of various types of air filters, including:

  • Truck Air Filters: Ensures durable and reliable sealing of end caps, critical for maintaining filtration efficiency in heavy-duty vehicles.
  • Industrial Air Purifiers: Provides precise adhesive application for high-performance air purification systems.
  • Automotive Air Filters: Supports the manufacturing of filters for cars, trucks, and other vehicles, ensuring compliance with stringent quality standards.
PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine - Hebei Filter Man | Precision Gluing, Automated Adhesive Application

Figure 3: Heat-Mixing Compounded Tank for Adhesive Consistency

Company Background: Hebei Filter Man Automotive Parts Trading Co., Ltd

The PLAB-6 is developed and manufactured by Hebei Filter Man Automotive Parts Trading Co., Ltd, a reputable Chinese company specializing in automotive and industrial filter solutions. With over a decade of experience in the industry, the company has established itself as a trusted supplier of high-quality filtration products and equipment. Key aspects of the company's background include:

  • Manufacturing Expertise: As a manufacturer, Hebei Filter Man leverages advanced production technologies and rigorous quality control processes to ensure the reliability and performance of its products.
  • ISO 9001 Certification: The company has obtained ISO 9001 certification, reflecting its commitment to quality management and continuous improvement.
  • Global Reach: Based in Anping City, China, the company welcomes clients from around the world and offers international shipping and support services.

For more information about Hebei Filter Man, visit their official website.

Quality Assurance and Industry Standards

The PLAB-6 adheres to the highest standards of quality and safety, ensuring compliance with international manufacturing practices. According to the National Institute of Standards and Technology (NIST), "Precision and consistency in manufacturing are critical for maintaining product reliability and performance" (NIST). Hebei Filter Man's adherence to ISO 9001 standards aligns with these principles, guaranteeing that every machine meets stringent quality requirements.

PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine - Hebei Filter Man | Precision Gluing, Automated Adhesive Application

Figure 4: Self-Temperature-Limited Heating Pipes for Stable Glue Application

Conclusion

The PLAB-6 A/B Two Compounds Filter End Cap Gluing Machine is a testament to the advancements in automated manufacturing technology. Its combination of precision, efficiency, and user-friendly design makes it an ideal choice for air filter producers seeking to enhance their operational capabilities. With its robust technical specifications, versatile applications, and the support of a reputable manufacturer, the PLAB-6 is poised to become a cornerstone of modern filter production.

For detailed product specifications and to explore other solutions offered by Hebei Filter Man Automotive Parts Trading Co., Ltd, visit the PLAB-6 product page.

References

NIST. (n.d.). National Institute of Standards and Technology. Retrieved from https://www.nist.gov

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