1. Market Trends & Industry Overview
2. Key Technical Parameters of Popular Filter Solutions
3. Deep Dive: Heavy Duty Air Filter 17801-0C010
4. Active Carbon Air Filter for Air Purifier Manufacturing Process
1. Raw Material Selection
Premium coconut-shell activated carbons, composite microfibers, and reinforced polypropylene are sourced, batch tested for purity (≥97%) and absorption coefficients.
→
2. Pre-Treatment & Mixing
Activated carbon granules undergo ultra-fine pulverization & high-frequency sieving (0.5-1.5mm). Synthetic and cellulose fibers are blended according to ISO/TS 16949.
→
3. Filter Media Formation
Rotary die-casting forms filter media sheets, with carbon loaded in honeycomb or pleated matrix, ensuring uniform air flow and adsorption surface.
→
4. Frame Precision Cutting
Outer frames are CNC-cut and bonded for geometric accuracy (
→
5. Assembly & Ultrasonic Welding
Automated lines assemble filter elements, frame, and gaskets, employing ultrasonic spot welding. HEPA layers added as needed.
→
6. Quality Inspection & Packaging
100% units undergo multi-point integrity, leak, and pressure drop tests (ISO29463, EN779). Finished packs are batch coded for traceability.
Main Technical Parameters - Heavy Duty Air Filter 17801-0C010
Model |
External Size (mm) |
Cellulose/Synthetic (g/m²) |
Activated Carbon (g) |
Filter Class |
Rated Flow (m³/h) |
Initial Resistance (Pa) |
Lifespan (flight hrs) |
17801-0C010 |
284×233×80 |
395 |
400 |
MERV 13 / ISO16890 |
5,300 |
80 |
10,000 |
5. Application Scenarios & User Case Studies
- Industrial HVAC & Clean Rooms: Used to remove VOCs in pharmaceutical and food factories; achieved 35% lower TVOCs per ISO16000 test in a Shanghai biolab (2023).
- Petrochemical Plants: Deployed in active carbon air filter for air purifier banks to protect sensitive sensors—resulted in 22% extension in instrumentation lifespan and reduction of H2S incidents.
- Automotive & Heavy Machines: As oil filter fit for outback legacy svx car, fuel filter for caterpillar truck engine, & 37010 - auto car engine oil filter, achieved longer DPF and SCR intervals in Euro VI diesel vehicles.
- Public Spaces: In airports, hotels, hospitals—integrated filters maintained PM2.5 & formaldehyde below 10μg/m³, certified by ANSI/ASHRAE 52.2-2017 audits.
- Home Appliances: Used in replacement dyson carbon HEPA air filter, MERV 8 pleated AC furnace air filter, delivering 96–99% allergen removal (AHAM Lab tests 2022).
6. Advantages: Technical & Service Differentiation
- High Adsorptive Performance: Uniform honeycomb carbon matrix (BET: 1560 m²/g), maximum odor and gas removal.
- Low Pressure Drop: Engineered airflow paths ensure 10–18% less resistance than traditional pleat styles.
- Extended Service: Proprietary anti-clogging surface, increasing effective service intervals up to 10,000 hours.
- Environmentally Safe & Certified: All filters comply with RoHS, REACH, and FDA (where applicable) and are ISO 16890/EN 779 audited.
- Custom OEM Support: Solutions for isf2 8 oil-water separator fuel filter, rts aliexpress way compressed air filter, fit for wide vehicle/industry base.
- Robust Construction: Anti-corrosive design for harsh environments (petrochemical plants, foundry, pharmaceutical sites).
7. Industry Standards, Certification, and Manufacturer Comparison
Manufacturer |
Main Product |
Certification |
Supported Standards |
Lead Time |
M Filter Solution |
Heavy Duty Air Filter 17801-0C010 |
ISO/TS 16949, RoHS, REACH |
EN779, ISO16890, ANSI/ASHRAE 52.2 |
7–22 days |
Dyson |
Carbon HEPA Filters |
EN1822, FDA |
AHAM, EPA* |
14–35 days |
OEM Aftermarket |
MERV 8 Pleated / Honeycomb Filters |
CE, UL |
MERV, ISO16890 |
10–25 days |
Our Advantages:
- Over 15 years of experience in active carbon filter R&D and manufacturing
- Long-term supplier to Fortune 500 clients in petrochemical, HVAC, and automotive sectors
- Exclusive OEM/ODM support for ISF2.8 oil-water separator fuel filter and other custom designs
- All facilities certified to ISO/TS 16949, ISO9001:2015
- Strict QA: Each batch tested to ANSI/ASHRAE 52.2, ISO29463, UL900
- Professional after-sales and 24/7 technical support
8. Customization & Delivery
Customers specifying requirements for active carbon air filter for air purifier can benefit from:
- OEM/ODM Support: Custom sizes, media, frame, and carbon grades; compatible with outback legacy svx, caterpillar, and off-highway engines.
- Rapid Prototyping: 3D design and sample output within 7 days for urgent projects.
- Industry Compliance: Full conformity to ISO16890, EN 779, ANSI, and FDA (for air purifiers in medical applications).
- Delivery: Standard bulk orders shipped within 15–20 working days. Urgent projects: 7–10 days.
- Warranty: 18 months under standard working conditions.
- Technical Support: 24/7 service hotline and qualified engineering team available for retrofitting and troubleshooting.
9. Professional FAQ
1. What is the filtration material used in the active carbon air filter for air purifier?
The filtration layer uses imported cellulose-synthetic composite media integrated with medical-grade coconut shell activated carbon (BET > 1550 m²/g), ensuring high VOC and smoke absorption.
2. What is the recommended replacement interval for Heavy Duty Air Filter 17801-0C010?
For normal industrial/MRO use, the filter is recommended for 10,000 hours or 12-18 months, whichever comes first (tested to ISO16890 & EN779 standards).
3. What is the air resistance (initial pressure drop) value, and why does it matter?
The initial resistance is 80Pa at rated flow, which translates to lower fan energy use and improved system efficiency. Lower pressure drop is crucial for HVAC and engine power optimization.
4. Can these filters be retrofitted to non-standard air purification systems?
Yes. Our engineering team provides design modifications to match unique ductwork, engine intakes, or non-standard dimension requirements—including CNC-cut frames and custom gasket sealing.
5. Do these filters comply with global environmental regulations?
All products are manufactured under RoHS, REACH, and local environmental mandates, with certified disposal of used carbon media. Filters are FDA-compliant for indoor, food, and medical applications.
6. What testing and quality standards are applied to each batch?
Every lot is tested for filtration efficiency (ISO16890, EN779), carbon activity (ASTM D3467), tightness (EN1822), and physical strength (ASTM F795). Certificates are supplied with each shipment.
7. What installation guidelines are recommended?
Install with airflow arrows aligned to the system, ensure full frame compression against the gasket, and check for seal integrity. Replace prefilters for optimal HEPA/carbon performance.
10. Authoritativeness & Experience
- 15+ years supplying active carbon air filter for air purifier to leading OEMs and industrial end users
- Cooperating with Fortune 500 petrochemical groups and top-tier automotive OEMs
- Certifications: ISO/TS 16949, EN779, RoHS, REACH, ANSI/ASHRAE 52.2-2017
- All products traceable by batch, with 100% pre-delivery testing
For technical datasheets, custom requirements, and verified lab test reports regarding active carbon air filter for air purifier, please contact our certified filter engineers via our official website support page.
11. References & Industry Citations