The PLHL-1 Special-shaped Filter Trimming Machine is a high-precision industrial solution specifically engineered for the accurate cutting of square and non-standard automotive air filters. Designed to meet the rigorous demands of modern filtration manufacturing, this machine eliminates the inconsistencies of manual trimming, ensuring that every filter achieves a perfect seal and optimal filtration efficiency through stabilized, repeatable cutting operations.
As a core component of the Leiman Filter Solution Group's equipment portfolio, the PLHL-1 combines an intelligent mechanical control system with a robust engineering frame. It is widely deployed across automotive, HVAC, and hydraulic filter production lines to process diverse materials including non-woven fabrics, thermal cotton, and composite media, significantly reducing material waste while enhancing overall production throughput.
| Maximum Length | 500mm | Maximum Width | 500mm |
|---|---|---|---|
| Filter Paper Thickness | 3-100mm | Walking Speed | 1.5M/min |
| Machine Power | 1.1KW | Power Supply | 380v/50hz |
| Machine Weight | 200kg | Equipment Size | 800×800×1200mm(L×W×H) |
| Material Compatibility | Non-woven, Thermal Cotton, Composites | Control Type | Automatic Feeding & Trimming |
Ensures clean, burr-free edges for complex filter geometries, critical for leak-proof sealing.
Integrated automatic feeding and stacking systems minimize manual labor and cycle times.
Seamlessly processes non-woven cloth, thermal cotton, and high-density composite filter media.
Eliminates human error to provide uniform dimensions across high-volume production batches.
Optimized cutting paths reduce raw material scrap, lowering the overall cost per unit.
Compact footprint allows for seamless incorporation into existing automated assembly lines.
Strict pre-delivery inspections ensuring every machine meets industrial precision standards.
Dedicated 24/7 technical assistance to minimize downtime and optimize operation.
Lifetime service support provided exclusively for direct Leiman solution customers.
Ability to adapt cutting tools and dimensions for unique filter design requirements.
Exclusive export management ensuring safe and timely delivery of heavy equipment.
Simplified control interface training to reduce operator onboarding time.
| Performance Metric | Manual Trimming | PLHL-1 Automation |
|---|---|---|
| Cutting Accuracy | Low/Variable | High/Consistent |
| Production Speed | Slow/Labor-intensive | Rapid/Continuous |
| Material Waste | Significant (10-15%) | Minimal (2-5%) |
| Labor Cost | High (Multi-operator) | Low (Single-operator) |
| Product Yield | Moderate | Maximum |
It is specifically designed to trim non-standard or special-shaped air filters to precise dimensions, ensuring perfect edges for automotive and industrial filtration products.
Yes, the PLHL-1 is compatible with various materials including non-woven cloth, thermal cotton, and composite filter media with thicknesses ranging from 3mm to 100mm.
Automation reduces labor dependency, minimizes material waste through precision cutting, and increases throughput, leading to lower unit costs and higher output.
Absolutely. With its automatic feeding, synchronized trimming, and stable engineering structure, it is designed for continuous high-load industrial operation.
Leiman Filter Solution Group provides exclusive lifetime 24/7 technical support and maintenance guidance for all customers purchasing through our company.
Yes, the machine can be adapted to various filter designs and dimensions to accommodate the evolving needs of special-shaped filtration components.
