The PLYP-1200 Flattening Machine is a high-precision industrial solution specifically engineered for the filtration and metal processing industries. Designed to eliminate material deformation and internal stress, this machine ensures that expanded meshes and filter components achieve a perfectly smooth, straight, and uniform surface. This precision is critical for enhancing the sealing performance and airflow distribution in professional air filter manufacturing.
By integrating advanced pressure control and a robust mechanical structure, the PLYP-1200 streamlines the production workflow, reducing material defects and ensuring absolute dimensional accuracy for downstream assembly and bonding. Whether processing filter paper, PU media, or non-woven fabrics, this machine delivers the structural stability and consistent quality required for high-standard industrial filtration systems.
| Mesh Thickness | 0.3 ~ 1mm | Max. Mesh Width | ≦ 1200mm |
|---|---|---|---|
| Shaft Speed | 8 circles/min | Motor Power | 7.5kw |
| Power Supply | 380v / 50hz | Machine Weight | 3000kg |
| Machine Size | 2300 × 1400 × 1400mm | Processing Materials | Metal Sheet, PU Media, Filter Paper |
| Application | Filter Media Flattening | Automation Level | Fully Automatic |
Ensures consistent thickness and surface flatness, eliminating irregularities that could compromise filter sealing.
Supports continuous, high-speed operation with automated feeding and stacking to maximize production output.
Advanced pressure distribution eliminates internal stress, providing a structurally stable component for assembly.
Adaptable to various materials including metal sheets, non-woven fabrics, and PU filter media.
Minimizes material defects and scrap by ensuring uniform pleat spacing and thickness from the start.
Reinforced mechanical structure designed for long-term heavy workloads and minimal maintenance downtime.
Integrated filter manufacturing services from machine supply to technical implementation.
Exclusive 24/7 professional technical assistance to ensure seamless production stability.
Exclusive lifetime maintenance and support for customers purchasing via our export channel.
Strict adherence to industrial standards to ensure every machine meets high-precision requirements.
Professional on-site or remote installation guidance to optimize equipment performance.
Comprehensive operator training to maximize efficiency and equipment longevity.
| Performance Metric | Manual/Basic Processing | PLYP-1200 Solution |
|---|---|---|
| Surface Accuracy | Inconsistent/Variable | High-Precision Uniformity |
| Production Speed | Low/Labor Intensive | High-Speed Automated |
| Material Waste | Moderate to High | Minimal/Optimized |
| Labor Cost | High Manual Requirement | Low (Automated System) |
| Product Consistency | Batch Variation | Standardized Output |
It is used to flatten pleated filter media and expanded meshes to ensure a smooth, straight surface and uniform thickness, which is essential for high-quality filter assembly.
Yes, the machine is versatile and can process filter paper, PU media, and non-woven fabrics in addition to metal sheets.
By ensuring uniform pleat spacing and surface flatness, it prevents air leaks and optimizes airflow distribution, directly increasing the filtration efficiency.
Absolutely. Its reinforced structure and automated feeding/stacking systems are designed for continuous, high-volume industrial cycles.
The PLYP-1200 can handle a maximum mesh width of up to 1200mm.
Leiman provides exclusive lifetime 24/7 professional service and technical support for all customers who purchase through our company.