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Июл . 29, 2025 14:00 Back to list

PP Spun Filter Cartridge Making Machine for Efficient Filtration Solutions

Industry Trends & Market Overview

In recent years, the PP spun filter cartridge making machine sector has seen rapid advancements driven by increasing demand for efficient, multi-stage filtration solutions in industries such as petrochemical, metallurgy, water supply & drainage, food & beverage, and pharmaceuticals. Incorporating automation, smart controls, and advanced material processing, modern filter manufacturing is increasingly aligned with ISO, ANSI, and FDA manufacturing and quality standards.

pp spun filter cartridge making machine
A full-automatic pp spun filter cartridge making machine in operation.
  • 2023 Market Size: $3.5 billion (global filter cartridge production equipment market)
  • CAGR (2022-2027): 7.8%
  • Key Growth Drivers: Advanced material demands, global clean water initiatives, stricter air filtration regulations, and factory automation.
  • Popular Related Machines: Professional air filter making machine, screw press sludge dewatering machine, paper folding machine for air filter, reverse osmosis water filter machine, compress air filter making machine, sunflower seeds oil filter machine.
Key Parameters Comparison: Main Filtration Equipment
Model / Machine Filtration Media Capacity Automation Level Energy Consumption Compliance Application
PP Spun Filter Cartridge Making Machine Polypropylene (PP) 450-750 pcs/h Full-auto 7-12 kWh ISO 9001, CE Water, Air, Oil, Food
Professional Air Filter Making Machine Microfiber, Synthetic fiber 300-500 pcs/h Semi/Full-auto 8-13 kWh ISO 16890 Automotive, HVAC
Screw Press Sludge Dewatering Machine SS mesh, Polymers 5-40 m³/h Semi-auto 3.5-9 kWh ISO 14001 Wastewater, Industrial
Reverse Osmosis Water Filter Machine RO Membrane 750-3000 L/h Full-auto 8-14 kWh FDA, ISO 9001 Pure Water, Labs
Sunflower Seeds Oil Filter Machine Cloth, Paper, Metal mesh 80-400 L/h Semi-auto 4-10 kWh CE, ISO22000 Food, Edible oil

Manufacturing Process: PP Spun Filter Cartridge Making Machine

Automated Filter Cartridge Production Workflow

Raw Material Feeding
PP granules loaded for feeding
Extruder Melting
Melt-extrusion process
Spinning & Fiber Formation
Fiber drawn & layered
Cartridge Winding
Precision CNC control
Cutting & Forming
Auto cut-to-length
End Cap Welding
Thermal fusion/casting
Quality Inspection
ISO/FDA standard tests
Packing & Labelling
Batch tracking
  • Material: Pure polypropylene granules, with certification for potable water/food contact (FDA, EU 10/2011, GB 4806.6).
  • Manufacturing Methods: Extrusion spinning, automatic CNC multi-axis winding, precise thermal fusion and end-cap forming (AI-controlled for repeatability).
  • Inspection: Filtration fineness (absolute/nominal), burst-pressure, flow rate, and functional testing as per ISO 2942.
  • Service Life: 6-15 months (dependent on media, service condition, & filtrate type).
  • Industries: Water purification, food/beverage, oil & gas (antirust, anticorrosion), chemical processing, municipal waterworks, and lab use.
  • Advantages: Energy reduction (up to 20% per output versus legacy lines), consistent pore diameter, eco-friendly production, wide configuration (core, diameter, micron).
View Product: PLAS-6 Full-auto Turntable Six-station Tapping Machine for high-throughput, automated filter cartridge production.
PP Spun Filter Cartridge Making Machine for Efficient Filtration Solutions

Technical Parameters & Trend Analysis

PP Spun Filter Cartridge Making Machine Main Technical Specifications
Parameter Spec Range Industry Average PLAS-6 Value Test/Compliance
Filtration Fineness 1–100 µm 5–10 µm 1–50 µm ISO 16889, FDA
Cartridge Length 5"–40" 10", 20", 30" 5"–40" ISO 9001
Capacity 300–800pcs/h 500pcs/h 750pcs/h CE, ISO 2941
End Cap Welding Thermal / Cast / Ultrasonic Thermal Thermal (PID-c) ISO 2942
Core Material PP / SS304 / None PP PP/SS Core (custom) CE, FDA
Power Supply 380V/3Ph/50Hz Standard 380V/3Ph/50Hz CE
Control System PLC/HMI, Servo PLC Siemens S7, HMI CE

Technology Parameter Trend: Filtration Accuracy & Capacity (2014–2024)

Product Highlight: PLAS-6 Full-auto Turntable Six-station Tapping Machine

PP Spun Filter Cartridge Making Machine for Efficient Filtration Solutions
  • Stations: 6-station full-automatic turntable for high throughput
  • Operation: Servo-driven, PLC+HMI automation
  • Tapping Application: Accurate screw/cap forming for all standard filter sizes
  • Core Material: Pure PP or optional SS304 core
  • Typical Capacity: 650–750 pcs/h
  • Energy Stats: 8–11 kWh per hour
  • Dimensions: L3800 × W1600 × H2100mm
  • Compliance: ISO 9001, CE, EU food-grade
  • Service Life: Designed for ≥8 years (30,000+ hours)
  • Customization: For length/micron/core color/branding/OEM

Factory Comparison: Key Global PP Spun Filter Cartridge Machine Suppliers

Manufacturers Comparison Table (2024)
Company Name Region Automation ISO/FDA Certification Custom Support After-sales Years of Service
Mfilter Solution (PLAS-6) China Full-auto, HMI ISO 9001, FDA Yes (OEM/ODM) 24/7, Intl. 15+
HENGLI Filters China Semi-auto ISO 9001 Partial Email/Phone 10
Mahindra Liquid Filtration (MLF) India Full-auto ISO 14001 Yes (Style) Mon-Fri 8
Filterkleen Tech Turkey Semi/Full-auto ISO 9001 Yes On-call 12
Filtration Group Germany Full-auto ISO, EU Partial 24/5 25
  • Authoritativeness: PLAS-6 is supplied to Fortune 500 companies, with partner factories in 35+ countries, and full certification traceability (ISO/FDA/CE/ROHS).
  • Service Commitment: On-site install, global remote support, full documentation in English/Spanish.

Custom Solution & Project Delivery

Case Study: 2022 Large-Scale Pure Water Treatment Plant

  • Client: Leading beverage group (confidential), Southeast Asia
  • Project Scope: New 400,000 m³ pure water treatment expansion
  • Solution: Cluster of 12x PLAS-6 pp spun filter cartridge making machine for in-house cartridge supply
  • Why PLAS-6? Rapid capacity ↑35%, automated QC, lower media waste, compliance with ISO 9001 & FDA, long 24/7 uptime
  • Implementation: Project delivered in 41 days, from pre-install engineering to on-site training and handover
  • Outcome: Maintenance downtime reduced by 21%, filter performance within 2.5% tolerance across all batches, lower total operating cost
Enduser Feedback: “The pp spun filter cartridge making machine automated solution enabled both flexibility in filter spec and rock-solid output. After 10 months, we haven’t replaced a single servo motor.”
— Plant Engineering Director

Application Scenarios & Technology Advantages

Typical Application Scenarios & Machine Advantages
Industry/Application Benefit of PP Spun Filter Cartridge Role of PLAS-6 Relevant Standard
Reverse Osmosis Water Plants High dirt-holding, chlorine & corrosion resistance Consistent filter pore size, custom micron possibilities FDA, ISO 9001
Compressed Air Systems (Pharma, Food) Zero oil/pass-though, ultrafine particle capture Long filter life, traceable batches ISO 8573-1
Metallurgy, Oil & Gas Acid/alkali tolerance, mechanical strength Robust winding, optional SS core ANSI, ISO 12922
Edible Oil Processing No fiber shedding, no taste/odor impact Safe, food-grade, quick spec changeover EU 10/2011, FSSC22000
Emerging Segments: Air filter air filter making machine for high-traffic commercial buildings, pure water treatment filter machine for semiconductor labs, and customized paper folding machine for air filter in HEPA applications.

Professional FAQ on pp spun filter cartridge making machine Technicalities

Expert FAQ (Industry Terminology)

1. What is the preferred material for spun cartridge media?
100% pure polypropylene (PP), FDA-approved, due to its resistance to most acids, alkalis, and organic solvents. It’s non-toxic and universally accepted for potable water & food contact. Stainless steel (SS304) cores available for enhanced mechanical strength.
2. Define 'filtration fineness' and why does it matter?
Filtration fineness (in microns, μm) reflects the smallest particle size the filter can retain; e.g., 1 μm filters remove fine bacteria. Modern machines like PLAS-6 can produce 1–50 μm nominal/absolute accuracy.
3. What are typical cartridge specifications handled?
Standard size range: length 5”–40”; diameter 60–110mm; end cap variations (DOE, 222/226, M20 thread); optional core (pp/metal/none); flow rate per 10” – ~1500 L/h (lab grade: 500 L/h at 0.2μm).
4. What testing standards must final products comply with?
Key standards: ISO 9001 (quality), ISO 2941/2 (structural integrity), FDA 21 CFR (food/water contact), CE marking for EU, GB 4806 (China).
5. What is 'end cap welding' and why is it critical?
End cap welding refers to fusing the PP media ends with caps to seal the cartridge, ensuring zero bypass and durability. Automated thermal welding with PID control is precise and repeatable, meeting ANSI/ISO performance specs.
6. How easy is machine changeover for different cart specs?
PLAS-6 and similar high-end systems allow less than 8-minute tool-less changeover for length, micron, and core configuration, via HMI parameter preset library—ideal for diverse OEM/custom orders.
7. What is the installation & qualification process for an export machine?
Each machine is shipped with install guides, electrical safety certificates, full FAT/SAT reports if required, and online commissioning. Onsite install and operator training can be arranged globally.

Delivery, Warranty & Customer Support

  • Production Lead Time: 25–40 days depending on configuration & order size
  • Shipping: Worldwide (by sea/air), industrial export packaging, layout CAD provided in advance
  • Warranty: 15 months for machines, core components (servo, PLC, inverters) 2 years
  • Support: 24/7 multilingual support (EN/ES/ZH), remote diagnosis, video calls
  • Spares: Stocked in EU, Middle East, Southeast Asia
  • Certification: Each delivered set is individually tested and issued a batch quality certificate (traceable to ISO/FDA/GB standards)
Your Reliable Partner for any pp spun filter cartridge making machine project. Request a quote or custom solution today!

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