The PLAB-6 A/B Two-Component Filter End Cap Gluing Machine is a high-precision industrial solution engineered for the rigorous demands of modern filter manufacturing. By utilizing an advanced dual-component mixing system, this machine ensures that resin and hardeners are combined in exact ratios, creating an airtight, leak-proof seal that is critical for the durability and performance of automotive, industrial, and HVAC filtration systems.
Designed for high-volume production environments, the PLAB-6 integrates full automation with intelligent control systems to minimize manual intervention and eliminate material waste. From its heat-mixing compounded tank to its self-temperature limited piping, every component is optimized to provide stable, consistent, and professional-grade adhesive dispensing, empowering manufacturers to achieve superior structural integrity across diverse filter dimensions.
| Control System | PLC with Monitor Interface | Motor Type | High-Precision Step Motor |
|---|---|---|---|
| Mixing Technology | A/B Two-Component Dual Mixing | Adjustability | Variable Table & Gluing Speed |
| Tank Function | Heat Mixing & Circulation System | Heating Method | Self-Temp Limited Piping |
| Alarm Systems | Anti-curing & Self-test Alarms | Maintenance | Guided Repair System |
| Application Scope | Filter End Cap Sealing | Automation Level | Fully Automatic Dispensing |
Accurate A/B mixing ensures airtight and durable bonding, preventing leaks under high pressure.
Step motor control enables fast gluing speeds and short return times for maximum throughput.
Circulation systems and heat mixing prevent precipitation, ensuring adhesive homogeneity.
User-friendly PLC monitor allows for easy operation and precise regulation of flow rates.
Built-in anti-curing and self-test alarms protect the system from downtime and errors.
Easily adaptable to various filter sizes, from automotive cabin filters to industrial oil filters.
Precise control over adhesive volume to reduce material waste and cost.
Adjustable turning table and gluing speeds to match specific production cycles.
Real-time detection of curing issues and system errors via the PLC interface.
Self-limited heating ensures stable viscosity for consistent glue application.
Automation ensures every filter end cap is sealed with identical precision.
Integrated repair guidance system reduces technical downtime during servicing.
| Performance Metric | Manual/Basic Gluing | PLAB-6 Automated Solution |
|---|---|---|
| Production Speed | Low / Inconsistent | High-Speed / Stable |
| Sealing Quality | Variable / Risk of Leaks | Precision-Engineered / Leak-Proof |
| Material Waste | High (Manual Over-pour) | Minimal (Precise Metering) |
| Labor Cost | High Manual Dependence | Low (Automated Operation) |
| Quality Control | Random Inspection | 100% Consistent Output |
The PLAB-6 uses a precise A/B two-component mixing system that ensures the resin and hardener are perfectly proportioned and mixed before dispensing, creating a high-strength chemical bond that is completely airtight.
Yes, the PLAB-6 is highly flexible. Both the turning table speed and the gluing speed can be adjusted freely to accommodate various filter cap dimensions and designs.
The machine features a compounded tank with heat-mixing capabilities and a dedicated circulation system specifically designed to prevent material precipitation and ensure flow consistency.
The PLAB-6 is equipped with an anti-curing alarm function that alerts operators immediately, coupled with a maintenance guidance system to resolve the issue quickly.
Absolutely. With its step motor control system for fast gluing and short return times, along with full PLC automation, it is optimized for large-scale manufacturing operations.
Leiman Filter Solution Group provides exclusive lifetime service and 24/7 professional technical support, including installation guidance and operational training to ensure maximum uptime.