The PLRZ-1000N Full-auto Hot Melt Filter Paper Bonding Machine is a high-precision industrial solution engineered to secure pleated filter paper ends with superior strength and consistency. By leveraging advanced thermal control technology, this machine ensures that every filter element maintains its structural integrity under extreme pressure and high-airflow conditions, making it indispensable for professional automotive and industrial filtration manufacturing.
Designed for high-volume production environments, the PLRZ-1000N streamlines the assembly process by integrating automatic feeding, bonding, and stacking into a single continuous workflow. This full-automation approach minimizes human error, eliminates leaks, and significantly boosts operational throughput, allowing manufacturers to achieve a perfect balance between rapid production speed and uncompromising sealing quality.
| Production Capacity | 25 pcs/min | Max Filter Height | ≤100 mm |
|---|---|---|---|
| Applicator Capacity | 10 kg | Heating Power | 6 kW |
| Working Air Pressure | 0.6 MPa | Power Supply | 380V / 50Hz |
| Machine Weight | 450 kg | Machine Dimensions | 1865 × 806 × 2037 (L×W×H) mm |
| Compatible Materials | Filter Paper, Non-woven, Thermal Cotton | Automation Level | Fully Automatic |
Precision thermal application ensures uniform adhesive distribution for a strong, airtight bond that prevents bypass leakage.
With a capacity of 25pcs/min and full automation, it drastically reduces cycle times compared to semi-auto methods.
Seamlessly processes various media including synthetic fibers, non-woven fabrics, and composite filtration materials.
Real-time monitoring of temperature and pressure ensures every unit meets strict industrial quality standards.
Engineered to withstand vibration and high-load airflows, extending the service life of the final filter product.
Built with robust industrial-grade components to minimize downtime and ensure long-term operational reliability.
Monitor output volume and bonding consistency in real-time for total quality control.
Adjust heat settings precisely to match different filter media thicknesses and types.
Exclusive lifetime professional assistance to ensure zero production downtime.
Strict adherence to international filtration standards for automotive and industrial use.
Optimized feeding and stacking systems to reduce manual labor and material waste.
Quick-adjustment mechanisms for various filter diameters and pleat counts.
| Feature | Manual/Semi-Auto Bonding | PLRZ-1000N Full-Auto |
|---|---|---|
| Production Speed | Low (Manual dependent) | High (25 pcs/min) |
| Bonding Consistency | Variable/High Risk of Leak | Uniform/Industrial Grade |
| Labor Cost | High (Requires multiple ops) | Low (Single operator) |
| Waste Rate | Moderate (Manual errors) | Very Low (Precision apply) |
| Operational ROI | Slow Recovery | Rapid ROI via Efficiency |
It is used to automatically bond the ends of pleated filter paper using hot melt adhesive, specifically for air and oil filter manufacturing to ensure a leak-proof seal.
Yes, it is highly versatile and can be adjusted for various diameters and lengths. It supports filter paper, non-woven media, and thermal cotton.
Full automation integrates feeding, heating, bonding, and stacking, which minimizes human error, reduces labor costs, and ensures consistent output quality at high speeds.
The machine uses a precise thermal control system to ensure the hot melt adhesive reaches optimal viscosity, resulting in uniform application and high-strength structural bonds.
It is ideal for manufacturers in the automotive, industrial air filtration, and HVAC sectors who require high-efficiency and durable filter assembly.
We provide exclusive lifetime (724h) professional support, including installation guidance and technical training, to ensure your production operates at peak efficiency.
