The PLRX-1000 HDAF Hot Melt Threading Machine is a professional-grade reinforcement solution engineered for high-strength filter media bonding. In the demanding environment of modern filtration manufacturing, structural integrity is paramount; this machine utilizes advanced hot melt adhesive technology to secure filter layers, ensuring exceptional durability and stability under extreme operating conditions. By creating high-precision bonds, it prevents material deformation and significantly enhances the mechanical strength of heavy-duty air filter elements.
Designed for seamless integration into advanced production lines, the PLRX-1000 combines intelligent automation with rigorous precision. From the computer-controlled product spacing to the flexible winding options (spiral or circular), every detail is optimized to reduce manual intervention and eliminate quality variance. Whether processing filter paper, mesh, or composite media, the PLRX-1000 ensures a consistent, high-performance output that meets the strictest industrial standards for automotive and heavy-duty filtration.
| Seal Speed | 2 pcs/min | Filter Element Diameter | Ф400mm |
|---|---|---|---|
| Filter Element Length | 1000mm | Main Machine Power | 4.2kw |
| Working Air Pressure | 0.6Mpa | Power Supply | 380v/50Hz |
| Temp. Control Scope | Normal temp. ~ 300℃ | Main Machine Size | 1500×730×1400(L×W×H) |
| Winding Methods | Spiral and Circular | Compatible Media | Filter paper, mesh, composite |
Utilizes controlled hot melt adhesive to ensure superior mechanical stability and resistance to pressure and vibration.
Automated feeding and threading processes significantly reduce manual labor and increase overall factory throughput.
Intelligent system regulates temperature and spacing with high accuracy to ensure uniform reinforcement across media.
Supports both spiral and circular winding patterns, adaptable to various filter design requirements.
Compatible with a wide range of media including glass fiber, filter paper, and high-performance composite materials.
Designed to connect effortlessly with existing pleating and drying equipment for a full production line.
Optimized for glass fiber, mesh, and various composite filter media types.
Precise temperature regulation from ambient up to 300°C for ideal adhesive flow.
Continuous monitoring of threading speed to ensure zero-defect output.
Uniform hot melt application prevents adhesive clumps and ensures structural bonding.
Capable of sustaining high-volume production cycles for large-scale manufacturing.
Robust industrial construction designed for low downtime and easy component access.
| Comparison Factor | Manual Bonding | PLRX-1000 Automation |
|---|---|---|
| Bonding Consistency | Variable/High Error | High Precision/Uniform |
| Production Speed | Low (Labor Intensive) | High (Optimized Flow) |
| Material Waste | Significant | Minimized (Precise Application) |
| Labor Cost | High Operational Cost | Low (Reduced Manpower) |
| Product Durability | Moderate | Exceptional/Industrial Grade |
The PLRX-1000 is specifically engineered for Heavy-Duty Air Filters (HDAF), providing the necessary structural reinforcement through high-strength hot melt threading to withstand extreme pressure and vibration.
It is highly versatile and can process filter paper, metal mesh, glass fiber, and various composite media used in professional filtration systems.
Yes, the machine supports both spiral and circular winding. Additionally, the threading mouth can be adjusted to change the surface characteristics from flat to round.
By securely bonding the pleats and layers, it prevents media separation and deformation, ensuring the filter maintains its shape and filtration efficiency over its entire lifespan.
Absolutely. It is designed to be integrated with other specialized equipment, such as pleating machines and drying ovens, to create a fully automated air filter manufacturing line.
Leiman Filter Solution Group provides comprehensive support, including professional installation guidance, technical training, and an exclusive 24/7 lifetime service partnership.